贝通菲克 MONOLITE R ST10-1022 高强度、快速固化、流动性高、用于钢筋

Betonfix MONOLITE R

ST10-1022

Thixotropic high-resistance, rapid-curing mortar, for

structural and non-structural repair of reinforced concrete

structures.

DESCRIPTION

Betonfix MONOLITE R is a non-shrink, rapid-curing,

ready-to-use, thixotropic mortar with the addition of

synthetic fibers.

It has high mechanical strength for both short and long

curing, strong adhesion to concrete, high resistance

against sulphates and excellent durability even in strong

aggressive conditions (coastal areas, deicing salts, acid

rain).

It is CE marked as an R4 mortar according to EN 1504-3

and for systems for the protection of reinforcement rods

(according to 1504-7). It is CE marked as a protective

coating according to 1504-2, intervention principles C, MC

and IR.

The product Betonfix MONOLITE R is part of the Kimisteel

GLV 650B SYSTEM which got the CVT n.207.

ADVANTAGES

•

Performances: final mechanical development

required for R4 mortars within the first 7 days.

•

3 in 1 System: passivation of armor, restoration

and skim coating at the same time in just a day of

work, with a single coat.

•

Suitable for both structural repairs (cortical) and

non-structural (skim-coating).

•

Excellent workability and easy to apply (manual or

mechanized).

USES

Consolidation, restoration and skim coating of reinforced

concrete works (columns, beams, cornices, balcony risers,

bridges and road and railway viaducts, canals, dams,

tunnels).

APPLICATION

Rapid curing time:

at 5°C and 65% H.R.:

35 ± 10 mins;

at 21°C and 65% H.R.:

20 ± 10 mins;

Mixing water:

4,5-5 lt/ 25Kg

variable according to the

desired workability

Manual application

Mechanical

devices application

Max thickness per coat:

2-30 mm for horizontal application

2-20 mm for vertical application

2-20 mm for overhead application

The substrate must be perfectly clean, compact, free from

dust, grease, varnishings, etc.

Carefully remove degraded and inconsistent concrete using

hammer and chinsel until you get a compact substrate.

The superficial tensile strength of concrete “Pull off” mustn’t

be lower than 1,5 Mpa as indicated in the substrate quality

check procedures according to EN 1504-10.

Remove the concrete in contact with the visible metal

reinforcement using a needle gun and then sandblast it.

Soak the area to be treated and remove any possible

standing water, before the casting.

Betonfix MONOLITE R is a ready-to-use product with the

simple addition of drinking water for each package,

depending on the quantity shown in the table.

Mixing must be carried out in a cement mixer or in the

mixer of the spraying machine for at least 5 minutes until

you get a proper plastic, homogeneous, lump-free mixture.

A mortar mixer or a drill equipped with an agitator can be

used, it depends on the quantity to be prepared. Mixing

must take place at low speed to avoid entrapping air.

ntroduce 3/4 of water required and continuously both

product and remaining water until you get the consistency

desired.

Apply by trowel or by spray with suitable plastering

machine.

It is recommended to roughen the surface by bush

hammering and apply the mortar with a thickness such as

to create a concrete layer of at least 2 cm.

The discretionary insertion of a suitable galvanized electro-

welded metal mesh to improve the seal of the mortar layer

does not alter its mechanical characteristics.

The setting values related to mechanized application are

the following:

•machine type model PFT G5,

•with lung type D7,

•pipe parameters:

- diameter d=30mm,

- length L=30m.

CONSUMPTION

17 Kg/m²/cm.

PACKAGING

25 kg multilayer polythene bag

STORAGE

Protect from humidity. Products have to be stored in a dry,

sheltered place. In these conditions and in intact

containers, the product maintains its technical

characteristics for 12 months.

Characteristics

Aspect

Colour

Apparent specific weight UNI 9446

Hazard classification

1999/45/CE & 67/548/CEE

Granulometric interval EN 1015-1

Apparent volumetric mass of fresh

mortar EN 1015-6

Consistency of the mix EN 13395-1

Initial hardening time EN 196-3 a 21°C &

65% H.R.

Typical Value

Powder

Grey

1,35 ± 0,1 g/cm³

Irritant

0,1 – 0,5 mm

2050 ± 30 Kg/m³

40-50 %

a 5°C and 65% H.R.

35 ± 10 min.

a 21°C and 65% H.R.

20 ± 10 min.

a 5°C and 65% H.R.

50 ± 10 min.

a 21°C and 65% H.R.

30 ± 10 min.

+5 °C

12 ± 0,5

According to DM 10/05/2004

Limits EN

1504-3 for

R4 mortars

≥ 45

Characteristics

(mixing water 18%)

Secant modulus of elasticity

on compression EN 13412

[GPa]

Chloride content EN 1015-17

[%]

Adhesion to CLS (EN 1542)

[MPa]

Thermal compatibility

measured as adhesion (EN

1542) after 30 dry thermal

cycles EN 13687-4 [MPa]

Thermal compatibility

measured as adhesion (EN

1542) after 30 thundershower

cycles EN 13687-2 [MPa]

Thermal compatibility

measured as adhesion (EN

1542) after 50 freezethaw

cycles with de-icing salts EN

13687-1 [MPa]

Limits EN

1504-3 for

R4 mortars

≥ 20

≤ 0,05

≥ 2

Typical Value

≥ 20

≤ 0,05

≥ 2

≥ 2≥ 2

≥ 2≥ 2

≥ 2≥ 2

Resistance to accelerated

carbonation, EN 13295

Carbonation

depth, dk

for

reference

Type MC

0.45 a / c

≤ 0,5

-

OK

Impermeability to water

(capillary absorption

coefficient, EN 13057)

[Kg/m²·h¹/²]

Reaction to fire

< 0,5

A1

Characteristics

(mixing water 18%)

Limits EN 1504-7

Typical

Value

After the series of

Test of protection against

cycles, coated steel

corrosion* (EN 15183) after 10

bars must be free of

cycles of condensation with

corrosion.

water, 10 cycles of sulfur

The penetration of rust

dioxide in accordance with EN

at the end of the steel

ISO 6988, 5 days of saline fog

plate without coating

according to EN 60068-2-11

must be <1 mm

Pull-out strength of the bars

treated (EN 15184), relativeLoad of at least 80%

load to a displacement of 0.1on uncoated armor

mm

Determination of the glassAt least 10ºK above

transition temperatures (ENthe maximum

12614)operating temperature

*The test was carried out with a coating thickness of 30 mm.

OK

Final hardening time EN 196-3 a 21°C &

65% H.R.

Minimum application temperature

pH of the mix

Dangerous substance

Characteristics

(mixing water 18%)

Compressive strength

EN 12190 [MPa]

Flexural strength

EN 196-1 [MPa]

OK

NPD

Typical Value

1 day ≥ 15

7 days ≥ 35

28 days ≥ 50

1 day > 5

7 days > 7

28 days > 8

Characteristics

(mixing water 18%)

Limits EN 1504-2

Coating C,

principles MC and IR

Flexible systems

without trafficking> 0,8 Mpa

with trafficking> 1,5 Mpa

Rigid systems

without trafficking> 1 Mpa

with trafficking> 2 Mpa

Typical

Value

No request

Adhesion to concrete EN

1542

>2 n/mm

2

Characteristics

(mixing water 18%)

Limits EN 1504-2

Coating C,

principles MC and IR

Class I (permeable to

vapour) Sd < 5 m

Typical

Value

Permeability EN ISO 7783-

2

Class II 5 m ≤ Sd ≤ 50m

Class III (not permeable to

vapour) Sd > 50m

Class I

Capillar absorption and

water permeability EN

1062-3

Reaction class to fire

<0,1 Kg/m

2

*h

0,5

Declared value

<0,1 Kg/m

2

*h

0,5

A1

WARNING

Product intended for professional use.

For thicknesses less than 3 cm use Betonfix KIMIFER to

passivate the reinforcement.

In different batches a light colour shift may occur own to

raw material shade, this does not affect the technical

properties of the product.

Do not remix with water any product that has already

started to set.

Do not add cement, additives or other Betonfix mortars.

Before using, check bags have not been damaged, and do

not use the product if there are lumps.

Use all the material once the package is opened.

Take all necessary precautions to ensure correct curing of

the castings.

Do not cast at temperatures below +5 ° C.

Wet with water for the first 48 hours, or cover with plastic

sheets or damp jute bags.

Do not use anti-evaporation products if there is no

provision for further coatings.

For further information and advice on safe handling,

storage and disposal of chemical products, the user must

refer to the most recent Safety Data Sheet, containing

physical, ecological, toxicological and other data related to

safety.

All technical data shown in this Technical Data Sheet are

based on laboratory tests. Actual measurement data may

vary due to circumstances beyond our control.

The information and requirements indicated in this

Technical Data Sheet are based on our current knowledge

and experience and are to be considered, in any case,

purely indicative. They cannot guarantee the final result of

the applied product and they have to be confirmed by

exhaustive practical applications; therefore the user must

test the suitability of the product for the intended

application and its purpose. Users must always refer to the

latest version of the local technical data sheet related to

the product.