AMPHENOL AIT MS Series 说明书

AIT/MS SeriesAIT/MS Amphenol Industrial Threaded/MS/MIL-DTL-5015 SeriesAIT/MS SeriesAIT/MS Series is a low cost, MIL-DTL-5015 (MIL-C-5015)threaded connector for use in harsh environmental condi-tions. This popular, cylindrical connector is particularly wellsuited to commercial applications where a low cost, yetrugged connector is required. Over 286 contact layouts

are available from 1 to 85 circuits and up to 150 amps percontact. The standard MIL-DTL-5015 (MIL-C-5015) layoutsallow the mixing of power and signal contacts, power only,or signal only. Contacts are available in solder, crimp, or PC

terminations covering wire gauges from size 24 to size 0 couple (J,Y,K,T) and coax contacts are also connectors are completely sealed to withstand moisture,condensation, vibration, and flash-over across a broad range ofwire diameters. When the two connector halves are mated, therear-sealing grommet along with a dynamic interfacial seal at thefront, create an environmentally sealed ationsMilitary, Industrial and Commercial environments requiring extreme reliability,

high power handling and low cost.• Power Generators• Engines• Sensors• Motion Control• Off-road Vehicles• Earth Moving Equipment• Ships• Mobile Equipment• Industrial Machinery• TelecommunicationsFeaturesAgency ApprovalsMIL-DTL-5015 (MIL-C-5015)Broad Temperature RangeThese connectors will operate in temperatures ranging from -67°F to +257°F

(-55°C to +125°C) under extremely harsh conditions.

EnvironmentalThese connectors will perform in the full range of operating conditions as defined in

MIL-DTL-5015 and are recommended for conditions where vibration,moisture,pressureand/or temperature are ent Insulator and GrommetA resilient neoprene insulator and rear seal grommet provide a liquid-tight assembly.

Rugged ShellThe rugged aluminum alloy shell and hardware are light in weight yet highly resistant todamage and corrosion. Shells are available in 5 different styles and in 19 Range of Wire Gauges and Current Carrying CapacityUp to 150 amps for standard military contacts and up to 255 amps using Radsok gauges from 24 to size 0 Variety of ContactsMachined contacts with silver or gold plating are available in sizes from 16 through , Crimp, PC, and Thermocouple contacts are ol®For price & delivery:800-642-8750 • For tech support:800-523-0727 • cifications subject to change.▲19

TechnicalSpecificationsMATERIALS & FINISHESShellPlatingAluminum alloyOlive drab chromate coating over cadmium plating to

QQ-P-416; black zinc cobalt, electroless nickel, anodized

or green zincBrass or Copper alloySilver plating to QQ-S-365 (Solder contacts have tinned

solder pot)Gold plating to MIL-G-45204Resilient Neoprene®, Viton®,Low Smoke Zero Halogen (LSZH)Viton is a registered trademark of Dupont Dow ElastomersAIT/MS Amphenol Industrial Threaded/MS/MIL-DTL-5015 SeriesContactsPlatingsInsulatorELECTRICAL DATAOperating Voltage/Test VoltageNOMINALDISTANCEMSSERVICERATINGAIRSPACECREEPAGEOPERATINGVOLTAGE*STANDARD

SEA LEVEL

CONDITIONSTESTVOLTAGEAC (RMS)PRESSURE

ALTITUDE†50,000 FEETMINIMUMFLASHOVERTESTVOLTAGEVOLTAGEAC (RMS)AC (RMS)PRESSURE

ALTITUDE†70,000 Feet

MINIMUMFLASHOVERVOLTAGEAC (RMS)TESTVOLTAGEAC (RMS)DC VMINIMUMFLASHOVERACVOLTAGEVRMSAC (RMS)IADEBC1/321/161/83/161/45/161/161/83/161/45/1612507001,2501,7502,4504,2001,,2501,7503,0001,4002,8003,6004,5005,7008,5001,0002,0002,8003,5004,5007,1,0001,1001,350480560* Each insulator has a specific service rating. These should be used by the designer only

as a guide. The Service Ratings for each layout are listed on pages 50-69†Not corrected for change in density resulting from variations in temperature➥MS connectors show no evidence of breakdown when the test voltages given areapplied between the two closest contacts and between the shell and the contactsclosest to the shell for a period of one minute per MIL-STD-1344 Method t Rating &

Contact Resistance

CONTACT TEST CURRENT POTENTIAL DROPSIZE(AMPS)(MILLIVOLTS)CONTACT RESISTANCE(MILLIOHM) MAX.1613 4912 23428 46 (69*)26 (20*)4 80 (80*)23 (18*)0150 (225*)21 (27*)*Using non-military crimp Radsok contact631 (0.44*)0.5 (0.23*)0.2 (0.18*)Maximum total current to be carried per connector in wire bundles as specified in t resistance when tested to MIL-C-39029 will not exceed voltage drops listed in above ICALWire Range Sizes

Insulation Resistance

Wire Sealing Range24 to 0 AWG ( Crimp contacts on pages 24-25)>5000 megohms at 77°F (25°C) per MIL-DTL-5015, 3.18CONTACT WIRESIZESIZE(MIL-W-5086)INSULATIONOUTSIDE DIAMETERLIMITMIN.(mm)MAX.(mm)➥1616 thru 20.064 (1.63) .130 (3.30)

▲201212 thru 14 .114 (2.90) .170 (4.32)

8 8 thru 10 .164 (4.17) .255 (6.48)

4 4 thru 6 .275 (6.98) .370 (9.40)

0 0 thru 2 .415 (10.54) .550 (13.97)The connector is designed for individual wire sealing. Sealing of an outer cable jacket on

Amphenol®multiconductor cables must be accomplished with an appropriate endbell. Sealing is onlyguaranteed if wires according to MIL-W-5086 or within the listed ranges are price & delivery:800-642-8750 • For tech support:800-523-0727 • cifications subject to change.

TechnicalSpecificationsInsulation Strip Lengths

Mating LifeSalt Spray( see page 24)100 cycles minimum. To MIL-DTL-5015, 3.16MIL-STD-1344 Method 1001 Condition B

minimum (Cadmium), 48 hour, Olive drab chromate

over cadmium, non-conductive black zinc, conductive

black zinc, green zinc, black anodized, electroless nickel+257˚F (+125˚C) for 60 hours, +185˚F (+85˚C) for

1000 hours per MIL-DTL-5015, 4.6.14, minimum20-hour full immersion unmated in hydraulic fluid andlubricating oil per MIL-DTL-5015 minimum10 to 2,000Hz (10g’s) 10 microseconds

maximum discontinuity to MIL-STD-1344 Method

2005, condition II per MIL-DTL-501550g 11millisecond duration, three major axes.

10 microseconds maximum discontinuity

to MIL-DTL-5015 per MIL-STD-1344 method 2004,

condition A, 3.13Solder, Crimp, PC, or Thermocouple (hard silver or

gold plating)

1 to 85 ( See pages 50-69)Insertion from rear with simple hand tool. Removable,

5 cycles minimum. (Solder, PC and coax outer

housings are bonded into the insulator.)To MIL-DTL-5015, 4.6.6 & 3.26CONTACT SIZE AXIALLOADNEWTONSL(BS.)SEPARATIONFORCEMINIMUMNEWTONS (LBS.)➥AIT/MS Amphenol Industrial Threaded/MS/MIL-DTL-5015 SeriesHeatChemical Resistance

VibrationShockContact TypeNumber of CircuitsContact Insertion➥Contact Retention

and Separation Forces161284044(10)67 (15)89 (20)89 (20)111(25)123

49(0.25)(0.50)(0.75)(1.00)(2.00)PolarizationApprovalsIntegral key and keyway plus optional rotational

polarization. See pages 59-69 for valid rotationsMIL-DTL-5015➥AIT/MS SeriesHow to OrderThere are four versions of MIL-DTL-5015 connectors includedin this catalog. Construct your part number from the

How-To-Order presentation on pages 22-23.

➥Amphenol®All dimensions in inches (millimeters in parenthesis)For price & delivery:800-642-8750 • For tech support:800-523-0727 • cifications subject to change.▲21

Follow these 8 steps to create your part number. . .Select Shell Style, Plug or ReceptaclePlugsSTEP 1▼Box Mount6B2Create your part number using these eight steps(example)AITSeriesPrefix6ShellStyleAEnd

Bells12if omitting

➤AIT/MS Amphenol Industrial Threaded/MS/MIL-DTL-5015 SeriesReceptacles▼Standard (MS3106)▼Wall Mountwith AccessoryThreads (MS3100)06Cable Mountwith AccessoryThreads (MS3101)1MatesWith➤Box MountNo AccessoryThreads (MS3102)ACableClamp/Boot24-21SS-4723LayoutContactRotationContactPlating/TypeModifications45 678▲22enter - (dash)endbell,

(if needed)* See pages 41-42 for Amphenol order price & delivery:800-642-8750 • For tech support:➥800-523-0727 • cifications subject to change.

STEP 2Choose Endbell➤STEP 3Choose Cable Clampor Heat Shrink Boot(if applicable)EMSStyle (E/F)

Standard ClampChoose ContactSTEP 4Choose Layout➥See pages 5PS=Pin=SocketAIT/MS Amphenol Industrial Threaded/MS/MIL-DTL-5015 SeriesRVGNo Clamp▼➤Heat Shrink BootSee pages 258-260.▼▼STEP 6Choose Rotation➥See pages 59-69.(omit for normal)W, X, Y, ZHeat Shrink➤Long ExtenderCMS3057-CATStandard Extender➤AMSStyle(MS3108)

90ºMS3057-A*When using a “C” in part number, the connector issupplied with the standard size crimp contacts for itslayout. Bolded part numbers on page 24

indicate crimp contact. If reduced or enlarged

crimp contacts are required, specify connector 0 (lesscontacts) and order contacts separately.▼L9767-PPotting

*Potting Compound▼➥see page with NPT thread size, Sealtite conduit diameter,

or cable outside diameter.▼RMSStyleLow ProfileStandard Specials —Shielded CableLow Cost Gland SealShielded CableInternal thread version▼External thread versionGland SealMesh GripFor price & delivery:800-642-8750 • For tech support:800-523-0727 • ➤➥Choose Contact TypeSCH

0=Solder=Crimp*= PC**=Less contactsSTEP 7➥** See page 329767-Choose Plating/Modifications➥STEP 8for post diameters and TSB30= Gold

50μGold over NickelOmit for silver contactsT= ThermocoupleRDS= RADSOK

(Socket only) 8,4,0SHELLS023= Electroless Nickel

(RoHS with crimp only)024= Green Zinc Cobalt025= Black Zinc Cobalt(RoHS with crimp only)Conduit Metal027= Conductive BlackZinc CobaltG96= Black AnodizedOmit for olive drab chromate

over cadmium (MSStyle)Conduit Plastic➥See pages 262-263.116= Less Pre-tinned

Solder Cups472=

116&025 mod codes

(RoHS)548= 116&023 mod codes

(RoHS)MATERIALSL= Low Smoke

Zero HalogenV=

High Temperature Viton®23▲Omit for standard NeopreneViton is a registered trademark of DuPont DowElastomersSpecifications subject to change.