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INSTALLATION INSTRUCTIONS
HKD DOMO
HKD DOMO-NW-Z
HKD DOMO-DW-Z
HKD DOMO-NW-Z-K
HKD DOMO-DW-Z-K
HKD DOMO-NW-Z / HKD DOMO-DW-Z
Intended purpose
-Z are fixed/loose flange steel constructions suitable
for sealing structures with tanking membranes or thick coating (black
tank) with DIN 18195/DIN 18533/DIN 18535. All models are
suitable for installation on the wall/ceiling/floor. -Z
gasket inserts are used to safely seal the annular space between the
core bore/casing and the medium pipe/cable/smooth-walled cable
conduit to be installed.
Please note
• G asket inserts are not secure points or support bearings; they are
only used for elastic sealing of pipes/cables.
• Before installation, clean the core bore/casing and pipe/cable
carefully. Smooth out uneven points in the surface. We also rec-
ommend sealing the core bore with Aquagard (Curaflex accesso-
ry), especially in cases where water pressure is a consideration.
• Distances to other components, such as building edges and
channels, wall connection, can be found in DIN 18533.
• The relevant FHRK standard (minimum seal width) can be found
on the product label.
• When installing the sealing system, the applicable accident pre-
vention regulations, VDE rules, the applicable national health and
safety regulations, and the rules and policies of your company
must all be observed.
• The applicable national regulations governing the laying and
filling of pipes and cables must be observed.
FHRK
INSTALLATION INSTRUCTIONS
HKD DOMO
HKD DOMO-NW-Z
HKD DOMO-DW-Z
HKD DOMO-NW-Z-K
HKD DOMO-DW-Z-K
Installation conditions
• B reakouts, cracks and/or cavities in waterproof concrete core
bores should be smoothed in advance.
• Casings must be rigid enough to withstand the compressive
forces from the gasket insert and must have a smooth, circular
inner surface. If casings are damaged they must be tested in
advance for usability.
• The conduit (cable or pipe) to be sealed must be cleaned in
advance and must not have any axial depressions or elevations in
or around the sealing area.
• Compress the substrate and pipe substructure well before laying
the pipe/cable, so that no sinking is possible.
• In addition to the usual standard tool, you also need the following
tools and equipment in order to properly install the gasket insert:
Tools:
1 torque spanner
1 extension
1 hexagon socket
(size see installation steps)
Equipment:
Lubricant
Cleaning agent (solvent-free)
Calliper gauge
Cleaning cloth
• Sealing components for the medium pipe/cable/cable conduit
must be installed in a waterproof concrete core bore or a pre-
installed casing.
• T here must be no cracks or breakouts on the wall surface around
the fixed flange.
• The fixed and loose flange must be clean and free of dust and
grease.
• In the case of flange designs under DIN 18195/DIN 18533, distan-
ces should generally be arranged as follows:
Outer edge of flange to outer edge of flange or to other com-
ponents, such as building edges and channels, wall connections,
at least 150 mm for non-pressing water and at least 300 mm for
pressing water.
In the case of expansion joints, distances of at least 300 mm for
non-pressing water and at least 500 mm for pressing water must
be observed, unless greater distances are required for processing
reasons.
Scope of delivery
• HKD DOMO gasket insert with fixed and loose flange
• Mounting material
• Installation notes
Accessories (optional)
Accessories for use with thin and/or hard membranes:
Curaflex
®
1775 packings (one set contains two EPDM packings)
Accessories for thick coating (sanded design only).
Curaflex
®
1776 spacer rings and rubber O-rings,
fibre glass matting
Maximum torque
Bolt diameterWidth across flatsMaximum torque
M6
M8
10
13
6 Nm
10 Nm
Reduced torque may be necessary for thin plastic pipes, in order to prevent damage to the pipe. After installation
visually inspect the installation to ensure that the gasket insert is touching the pipe and the core bore on all sides.
2
INSTALLATION INSTRUCTIONS
HKD DOMO
HKD DOMO-NW-Z
HKD DOMO-DW-Z
HKD DOMO-NW-Z-K
HKD DOMO-DW-Z-K
Installation steps
Installation with membranes/packings
1
AB
C
A
d
B
B
h
t
D
B
A
C
2a2b3a
B
Swapping the screws makes it possible to change the
tightening side of the gasket insert (switching the tight-
ening option from the ‘water side’ to the ‘dry side’ and
vice versa). HKD DOMO-NW-Z or HKD DOMO-DW-Z
(option A) changes to HKD DOMO-NW-Z-K or HKD
DOMO-DW-Z-K (option B) when swapped.
Place the gasket insert into the casing/core bore and
lightly secure by tightening the nuts (A). Drill dowel
holes through the component (10 mm Ø, min. 70 mm
deep). Insert the dowels and hexagonal socket screws.
Tighten the hexagonal socket screws (B). Smooth out
the transition from the fixed flange to the wall with
grout (C). Loosen the nuts (A) again.
Minimum drill hole depth d ≥ 70 mm.
Dowel length h = 50 mm.
Drill hole diameter dB = 10 mm.
Cut the membrane (A) and necessary packings (B), if
any, for loosely laid membranes in accordance with
the membrane manufacturer’s specifications (use
loose flange as template). Position the packings and
membrane on the fixed flange (C). When cutting the
membrane, ensure that its surface is not damaged in
the process. Use a punch to create the holes for the bolts
(M12 = 16 mm, M20 = 24 mm). Alternatively, apply
ready-to-use Curaflex
®
1775 packings (not included in
scope of delivery) to both sides of the membrane(s).
3b
B
C
D
45
A
1
A
5
47
6
811
A
9
12
10
3
A
1
4
2
7
A
5
8
6
11
A
9
12
10
B
A
3
2
Position the packings and membrane on the fixed
flange. Important: the membrane must not have any
kinks, folds, bumps, sticky points or similar in the area
around the fixed and loose flange. Place both halves
of the loose flange with the face towards the packing/
membrane. Mount the washers and nuts.
Tighten the nuts, alternating cross-wise with several
turns each. Torques can be found in DIN 18533 or the
membrane manufacturer’s information.
Run the pipe centrally through the gasket insert. Tight-
en the nuts, alternating cross-wise with several turns
each, up to the specified torque at most (see table). If
there are multiple rows of bolts, tighten the nuts of the
inner row of bolts tighten the nuts, alternat-
ing cross-wise with several turns each.
3
Installation with thick coating
1234
C
B
A
B
A
C
Carry out steps 1–2b as before.
Apply first layer of PMBC thick coating (A) to the area to be
Once it has dried, punch out the PMBC centrically Tighten the nuts, alternating cross-wise with several
sealed and on the sanded fixed flange (PMBC = plastic
around the bolts using punch tool (A) (Ø 40 mm for turns each.
Run the pipe centrally through the gasket insert.
modified bitumen coating). Observe the guidelines for
M12, Ø 55 mm for M20).Torques can be found in DIN 18533 or the membrane
Tighten the nuts, alternating cross-wise with several
working with PMBC here.
Insert spacers and O-rings (B).manufacturer’s information.
turns each, up to the specified torque at most (see
table). If there are multiple rows of bolts, tighten the
Position fleece/reinforcement inlay (B) and lightly press into
Place both halves of the loose flange (C) with the face nuts of the inner row of bolts first.
the thick coating. Apply second layer of PMBC (C).
or sanded surface towards the PMBC. Mount washers
and nuts.
Then tighten the nuts, alternating cross-wise with
several turns each.
DOYMA products are constantly evolving. Technical changes may be implemented without notice.
For more information, visit
DOYMA GmbH & Co
SEALING SYSTEMS
FIRE PROTECTION SYSTEMS
Industriestr. 43-57
28876 Oyten
Phone:
Fax:
0 42 07/91 66-300
0 42 07/91 66-199
*************
FHRK
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