PPG涂料说明书

Product Booklet

产品手册

Attributes

产品特点

Product Evolution

产品的发展史

Advantages

产品优点

Performance Data

产品性能数据

Approvals

认可

Commercial Uses

商业应用

®Registered Trademark

©Copyright 2001

PPG INDUSTRIES, Inc.

151 Colfax Street

Springdale, Pennsylvania 15144

POWERCRON 6000CX is an improved version of PPG Industries’

sixth-generation cathodic epoxy electrocoat. This product was

formulated to meet the automotive industry corrosion requirements

without the use of heavy metals (namely lead and chrome) in the paint

film. This product is suitable for use in applications either where a

“primer only” is specified, or where topcoatability of a primer is

required.

POWERCRON 6000CX是PPG公司第六代阴极环氧电泳漆的改进型产

品。这种产品的推出是为了在漆膜中无重金属（即铅合铬）的情况下，

更好的满足汽车工业防腐的要求。这种产品适合于单独底漆涂装或涂装

面漆。

Eliminate Hazardous Waste

消除有害废物

Most prior cationic epoxy products contained lead or required a

chrome rinse pretreatment for maximum corrosion performance. Lead

and chrome are currently considered hazardous materials, and

therefore are regulated. Future legislation may ban the use of lead

and chrome in industrial paint formulations and make heavy metal

waste disposal increasingly difficult and costly. In addition, automobile

manufacturers are requiring their suppliers to identify, decrease, and

even eliminate lead in the coatings used on their parts.

POWERCRON 6000CX will enable customers to meet automotive

corrosion requirements without the use of heavy metals in the finishing

process.

以前大多数阴极环氧电泳漆为了最大限度的提高防腐能力，其配方中含

有铅或需要钝化前处理。铅和铬是有害物质并且其使用受到管制。将来

的立法可能会禁止在工业涂料的配方中含有铅和铬，而且会使重金属废

物处理的难度增加，成本上升。另外，汽车生产厂商要求在涂装汽车和

零部件的涂料中减少或消除铅或铬。POWERCRON6000CX将会满足

客户对于漆膜无重金属的要求，并且达到汽车防腐的要求。

Parts and Bodies

POWERCRON 6000CX was adopted from PPG’s automotive coatings

group where it is used to protect car bodies. It also meets the

requirements of the automotive small parts specifications. This

product is very well suited for most facilities painting automotive parts

and / or body panels.

POWERCRON6000CX 是从PPG公司汽车漆部门采用过来的，它曾用

于轿车车声防护。它同样达到汽车零部件的防护要求。这种产品适用于

汽车零部件或车身。

POWERCRON 6000CX: Improved Sixth Generation

Cationic Epoxy Technology.

POWERCRON 6000CX:改进型第六代阴极环氧电泳漆。

First Generation第一代

1976 POWERCRON 500 Corrosion Protection防腐蚀

(ED3002)

Second Generation第二代

1979 POWERCRON 500E Reduced VOC VOC降低

(ED3002V)

Third Generation 第三代

1981 POWERCRON 600 Improved Corrosion Resistance

增强防腐能力

(UNI-PRIME) Improved Stability

增强稳定性

Reduced Effluent Discharge

减少排放量

Fourth Generation第四代

1986 POWERCRON 640 Improved Topcoatability

改进与面漆的配合性

(ED-4) Reduced Weight Loss降低加热减量

Reduced VOC降低VOC

Fifth Generation第五代

1991 POWERCRON 648 Reduced Cost降低成本

(ED-5000) Improved Edge Coverage

提高边缘覆盖率

Improved Throwpower提高泳透力

Sixth Generation第六代

1993 POWERCRON 691B Heavy Metal-Free无重金属

(ENVIRO-PRIME) Improved Performance改进漆膜性能

Reduced VOC降低VOC

2001 POWERCRON 6000CX Improved Workability改进可使用

性

Seventh Generation第七代

1995 POWERCRON 590 Heavy Metal-Free无重金属

HAPs-Free无有害空气污染物

Improved Efficiency提高电泳效率

1998 Single-Component Feed Package

单组分加料包装

POWERCRON 6000CX cathodic epoxy electrocoat was developed

with excellent performance properties in an environmentally friendly

package. Specific advantages include:

POWERCRON 6000CX阴极环氧电泳漆具有优秀的漆膜性能和环保的

包装。其优点包括：

Corrosion

Resistance/

Heavy Metal-Free

抗腐蚀能力/无重金属

Topcoatability

面漆可涂装性能

Total Coverage

整体覆盖性能

Aesthetics

表观效果

-POWERCRON 6000CX offers

superior corrosion resistance

without the use of heavy metals.

This product is capable of corrosion

protection in excess of 1000 salt-

spray hours.

POWERCRON 6000CX不含重金属

且具有优秀的抗腐蚀能力，盐雾试

验超过1000小时。

-POWERCRON 6000CX is

formulated for a wide window of

topcoat compatibility.

POWERCRON 6000CX可与多种面

漆配合。

-The excellent throwpower of

POWERCRON 6000CX results in

total part coverage, regardless of

part complexity. Throwpower allows

for uniform film thickness over

every area of the part.

POWERCRON 6000CX具有优异的

泳透力，不管零件形状的复杂程度

如何，都能整体覆盖，且膜厚一

致。

-Flow characteristics are

exceptional, exhibiting a smooth

film appearance at less than 1 mil

Chip Resistance

抗石击性

Reduced

Hazardous Waste

Disposal

有害废物排放

Improved UF Flux

Rates

提高超滤流量

film thickness. Excellent flow

control benefits have reduced the

tendency for contamination to

cause cratering.

卓越的流平性可以使不足1mil漆膜十

分平滑，并且减少了由于污染而导

致缩孔的可能性。

-POWERCRON 6000CX has

excellent chip resistance. A

potential site for corrosion occurs

when coatings chip down to bare

metal. Reduced chipping relates to

fewer potential corrosion sites.

POWERCRON 6000CX具有优秀的

抗石击性。漆膜受撞击后脱落露出

金属表面是产生腐蚀的潜在因素。

减少撞击后期膜的脱落可以减少腐

蚀的潜在因素。

-POWERCRON 6000CX is heavy

metal-free. Therefore, any solid

waste generated should be

characterized as non-hazardous

and be less expensive to dispose of

than lead-containing waste.

POWERCRON 6000CX不含重金

属。因此，所损失的固体份是无害

的，而且其废物处理所需的费用要

要大大少于含重金属的涂料。

-The elimination of lead-containing

pigments coupled with lower solids

and reduced pigment levels usually

improves ultrafilter performance.

With POWERCRON 6000CX, flux

rates increase and cleaning

Low VOC

低VOC

(VOC:可挥发性有机化合物

含量)

Minimal Effluent

最小限度的排放

frequency is reduced.

无铅颜料浆，低固体份和低颜料含

量可以提高超滤其性能。

POWERCRON 6000CX的使用，可

以提高超滤流量，降低超滤膜清洗

频率。

-POWERCRON 6000CX operates at

a Volatile Organic Compound level

of less than 0.6 pounds per gallon.

Low emissions help to keep our

environment safe and healthy, and

eliminate permitting headaches.

POWERCRON 6000CX的VOC小于

0.6磅/加仑. 低挥发量可以保证环境

的安全和人体的健康.

-Wastewater concerns are virtually

eliminated and permeate discharge

is minimal.

只有最小限度的超滤液排放.

Property

性质

Test Method

实验方法

Performance

性能参数

Color颜色

---

---

ASTM D523-89

ASTM D3363-92A

ASTM D2794-93

ASTM D2794-93

ASTM D3359-95

ASTM 1735-92

ASTM D870-92

GM 9508P

GM 9632P

GM 9535P

Black, Earthtones

黑色,

0.4 - 1.2 Mils

0.4-1.2Mils

55 – 75

2H Minimum

不低于2H

100 in-lb Minimum

不低于100英寸-磅

60 in-lb Minimum

不低于60英寸-磅

4B - 5B

Film Thickness

膜后

Gloss - 60 Degree

光泽度 – 60度

Pencil Hardness

铅笔硬度

Direct Impact

冲击

Reverse Impact

背突

Cross-Hatch Adhesion

划格试验

Humidity

湿雾试验

Water Immersion

水浸试验

Gravelometer

石击试验

Rust Spot

锈点

Throwpower

泳透力

500 Hours Minimum

不少于500小时

250 Hours Minimum

不少于250小时

6 Minimum

不小于 6

75 –100 (Avg.)

75 – 100 （平均）

11 – 13 Inches

11 –13 英寸

Cold Rolled Steel Lab Panels实验室用冷卷钢板

Zinc Phosphate Pretreatment锌磷化前处理

0.6 Mil Average Film Thickness平均膜厚0.6Mil

Cure 20 Minutes @ 350F

固化：20分钟@350F

Salt Spray*

Substrate/Pretreatment

500 Hours

底材/前处理

盐雾500小

时

Salt Spray*

1000 Hours

盐雾1000小

时

20 Cycle**

Scab

20次循环腐

蚀

CRS/Zinc Phos/Chrome

CRS/锌磷化/钝化

CRS/Zinc Phos/Non-

Chrome

CRS/锌磷化/无钝化

CRS/Zinc Phos/DI Water

CRS/锌磷化/去离子水洗

CRS/Iron Phos/Chrome

CRS/铁磷化/钝化

CRS/Iron Phos/Non-

Chrome

CRS/铁磷化/无钝化

CRS/Iron Phos/DI Water

CRS/铁磷化/去离子水洗

CRS/Untreated

CRS/未前处理

Galvanized/Zinc

Phos/Chrome

电镀/锌磷化/钝化

0 -1 mm

0 - 1 mm

0 – 2 mm

1 – 2 mm

1 – 2 mm

1 – 2 mm

0 – 1 mm

0 – 3 mm

0 – 3 mm

1 – 3 mm

3 – 6 mm

3 – 6 mm

1 – 4 mm

3 – 8 mm

3 – 8 mm

4 – 8 mm

3 – 5 mm

-----

6 – 14 mm

5 – 8 mm

-----

10 – 20 mm

11 – 15 mm

0 – 2 mm

(Average Total Scribe Creep)平均锈蚀宽度

Salt Spray - ASTM B117-97盐雾试验标准-ASTM B117-97

** Cycle Scab - GM9511P循环腐蚀试验标准GM9511P

Cold Rolled Steel Lab Panels实验室用冷卷钢板

Cure 20 Minutes @ 350F

固化：20分钟@350F

POWERCRON 6000CX is approved under the following

specifications.

POWERCRON 6000CX已通过如下认可：

Automotive Parts and Accessories汽车零部件

Specification No. Status

规范文件号 状态

DaimlerChrysler MS-PB45-

2 Approved通过

戴姆勒克莱斯勒

Ford WSS-M6J152B1-B5 Approved通

过

福特 WSB-M64J28 Approved通过

ESB-M64J19 Approved通过

ESB-M64J23 Approved通过

ESB-M64J25 Approved通过

WSB-M64J30 Approved通过

WSB-M64J36 Approved通过

ESL-M2P122A1-A5 Approved通过

ESE-M2P128A Approved通过

ESA-M2P13A1-A3 Approved通过

WSS-M2P177A2 Approved通过

ESB-M64J12-B1-B3 Approved通过

ESB-M64J19A1-A3 Approved通过

ESB-M64J20A1-A3 Approved通过

WSB-M64J28A1-A3 Approved通过

WSB-M64J36A1-A3 Approved通过

WSB-M64J38A1-A4 Approved通

过 WSS-M64J39A1-

A5 Approved通过

WSS-M64J41A1-A5 Approved通过

General Motors 9984120 Approved通

过

通用汽车 Approved

Topcoat

面漆通过

for

Cationic Epoxy Electrocoats are the benchmark for corrosion

resistance and are utilized when high performance requirements are

demanded. Listed below are a number of industries using these

products:

阴极环氧电泳漆具有高抗腐蚀性和优秀的漆膜性能，适用于如下工业领

域：

Industries工业领域

Automotive Parts & Accessories 汽车零部件 Heavy Duty

Trucks重型卡车及工程机械

Compressors压缩机 Marine Engines航海用发动

机

Computer Parts 计算机零部件 Switchgear变速箱

Fasteners扣件 Transformers变压器

Generators发电机

Commercial Tanks已投入使用的电泳槽

10 Tanks 10个As of 4/24/2001截至于2001/4/24

DCX

戴姆勒克莱斯

Bramalea Bodies车身

勒

Gray灰色

Gray灰色

Gray灰色

Gray灰色

DCX

戴姆勒克莱斯

Dodge City Bodies车身

勒

DCX

戴姆勒克莱斯

Jeep Toledo Bodies车身

勒

North

DCX

戴姆勒克莱斯

Pillette Rd. Bodies车身

勒

DCX

戴姆勒克莱斯

Windsor #2 Bodies车身

勒

Gray灰色

Gray灰色

Gray灰色

Gray灰色

Gray灰色

GM通用汽车

GM通用汽车

GM通用汽车

GM通用汽车

Lordstown Bodies车身

Orion Bodies车身

Oshawa #1 Bodies车身

Oshawa #2 Bodies车身

GM通用汽车Pontiac #14 Parts零部件Black黑色