压铸行业常用英语专业词汇

常用英语术语列表

List of die casting terms and vocabularies

1.新产品以及模具开发 products and tooling developing

2D/3D drawing 平面图/3维图

bump among products 货与货之间碰撞

capital equipment 资本设备, 固定设备

chamfering倒角

classification 分类、级别

datums 基准

datum level 基准水平面

datum line 基准线

datumplane 【测】基(准)面

design/process FMEA D设计/P过程FMEA

die casting 压铸

die fabrication 模具加工

Die location layout 工模排位图

Die polished 省模

Die trial 试模

electrode for EDM 放电用铜公

machining by CNC wire-cut machine 线切割加工

machining by electric discharge machine ( EDM ) 电蚀火花加工

potential effects of failure 潜在失效后果

potential failure mode 潜在失效模式

rib and corner 筋肋和尖角

subcontractor 外包商

set die-casting parameter/locking force/ injection force/injection velocity/shot time/

volume of release agent/die-open time/ ejector time/pressure rating/metal

temperature/ control temperature/ operation according to WI按工作指示设定压铸参数/锁模力/射料力/射料速度/打锤时间/喷雾量/开模时间/顶出时间/压力参数/料温/控制温度/按照作业指导书作业；

thermal expansion 热膨胀

2．热处理 heat treatment

air cooling 空气冷却

annealing 退火

carbonization 碳化

case hardening 表面硬化，表面淬硬

full annealing 完全退火

heat treatment 热处理

metallographic structure 金相组织

metallographic test 金相试验

quenching 淬火

residual stress 残余应力

tempering 回火

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3．压铸设备及模具 die casting machine and die tooling

angle pin 斜导销

biscuit /slug 料饼/余料

blister 气泡

burner 燃烧器

casting area最大压铸面积

casting insert 铸件镶件

casting fin铸件飞边, 铸件披缝, 铸件周缘翅片

cavity fill time 充型时间

cavity insert 型腔镶块

cavity 型腔

center furnace 中央熔炉

clamp force max. 最大压力

coefficient 系数

cold chamber machine 冷压室压铸机

cold/hot chamber pressure die-casting machine 冷/热室压铸机

contraction 收缩

core slides/core 活动抽芯（型芯）

cover die half(stationary half )/ ejector die half (moveable half )

模

crucible furnace 坩埚炉

crucible pot 坩埚

degassing 除气/去气

delivery rate；pouring rate 充型流速/浇注速度

design of gating system 浇注系统设计

die layout模具排位图

die life 模具寿命

die stroke 开模行程

draft 拔模斜度

ejector force顶出力

ejector pad 顶针痕

ejector pin 顶针

ejector stroke 顶出行程

feeding 补缩

foundry returns 回炉料

gating/running system 浇注系统

holding furnace 保温炉

ingate 内浇道

injection plunger 压射冲头

ladle 浇包

locking force 锁模力

machine platen 压铸机模板

moving/fixed platen 动/定模板

maximum/minimum die height 最大/最小压模厚度

metal fluidity （金属）流动性

molten metal 熔化金属

前（定）模/后（动）2

nitrogen pressure 氮气压力

normal pressure工作压力

numerical simulation of casting solidification 铸件凝固数值模拟

opening time 留型时间/开型时间

overflow 溢流槽/ 渣包

production die 量产模

prototype die 样板模

refining 精炼

refining agent 精炼剂

remelting 重熔

riser/feeder head 冒口

runner 横浇道

runner/gate 流道/浇口

scrap 废金属料

secondary alloy 再生合金

shot sleeve 司筒,压射室

size of die platen 模板尺寸

slag 熔/炉渣

sludge/dross 沉/浮渣

solidification 凝固

sprue pin（spreader） 直浇道锥（分流器）

spure 直浇道

die frame 模架

tangential runner 切向横浇道

tie bar 哥林柱/导柱/拉杆

total melting loss 熔炼损耗率 熔损、烧损

trim die 冲模

vent 排气口

water cooling channel 冷却水通道

4．压铸工艺与后加工工艺 die casting and secondary process

alloy component assay report 合金成份化验报告

appearance外观

center furnace 中央溶炉

characteristics 特性

degating 冲水口

die casting 压铸

parting line 分型线

polishing/buffing 磨/抛光

polishing 抛光、磨光

polishing/cotton wheels 抛光用布轮

removing burrs round pads of ejector pin 刮项针位批锋

removing parting line flash 磨分型线

sanding wheels 砂布轮

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5．精加工工艺 machining process

boring 镗 精加工 fine maching ; 粗加工 rough maching

drill bit 钻头 卧式加工中心Horizontal machining center

chuck 车床卡盘，夹具 立式加工中心vertical machining center

cutting tools刀具

external/internal thread 外/内螺纹

file 锉

form tool 成型刀

grind 磨

jig/fixture 夹具

lathe 车床

left-hand thread左旋螺纹

length of thread engagement螺纹旋合长度

loose thread滑牙

machining accuracy加工精度

machining allowance of casting 铸件机械加工余量

machining allowance加工余量

machining error加工误差

mandrel 机加工芯轴

mill 铣

minor diameter小径

parallel screw thread圆柱螺纹

pitch diameter中径

pitch螺距

plane 刨,

Reaming铰孔

right-hand thread 右旋螺纹

rolled threads 挤牙

root diameter底径

screw thread 螺纹

tapping 攻牙

tight thread牙紧

uncompleted tapping 牙不完整

6．表面处理 surface treatment

a mixture of 2 parts water and 3 parts oil 2分水3分油混合

acid dip/pickling 酸洗

acid 酸水

alkali cleaning 碱洗

Anodizing 阳极氧化

baking 烘干

blueing /chemical oxide 钢铁发蓝/化学氧化

chemical pretreatment 化成处理

chromating 铬 化

clear black e-coatings透明黑色泳漆

clear chroming 无色铬化

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colored passivation 彩色钝化

concentration 浓度

dedusting 除尘

degreasing 脱脂，除油

descaling 刻蚀

dipping 浸渍

electrophoresis 电泳

electrophoretic coating 电泳漆

electroplating hard chrome 镀硬铬

electrostatics powder coatings 静电粉沫喷涂

E-plating 电镀

hexavalent chromium 六价铬

impregnation 浸渗

mechanical polishing机械抛光

neutralization 中和

PAD printing/silk screening 移印/丝印

passivating 钝化

phosphating 磷化

resin 树脂

rinsing 过清水

Roughtening 粗化

spray powder 喷粉

taking down 下挂

trivalent chromium 三价铬

ultrasonic clean 超声波清洗

wiping with toluene 抹天那水

salt spray testing 盐雾试验

7．品质控制 quality control

appearance full-inspection 外观全检

collection 回收

evaluation / measurement technique 评价/测量技术

first inspection for 5 shots 首检5件

Freq=frequency 次数

incoming quality sampling inspection report 来料质量抽查报告

interprocess quality sampling inspection report 工序间质量抽查报告pile products up due to laying in disorder 摆放不正确堆积产品

processing tour-inspection 制程巡回检查

product/process specification /tolerance 产品/过程规范/公差

projector 投影仪

QC tour-inspection QC巡检

quality final-inspection report 最终检验质量报告

quality first piece inspection report 质量首件检查报告

quality traceability analysis report 质量追踪分析表

return to supplier 退回供应商

sampling inspection 抽检

self-inspection 自检

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Special Char. class 特殊特性分类

spot check 抽样检查

visual standard 外观标准

workmanship standard 工作质量标准

8.质量缺陷常用语 defects

air tightness 气密性

blister/pimple/bubble 起泡

bumps 碰伤

caniniform/dentate狗牙

casting fin铸件飞边, 铸件披缝, 铸件周缘翅片

cold lap 冷隔

cold shut 冷纹

Contamination 污染

dirt pits 尘点

distortion/deformation 变形

double skin 重皮

ejector marks raised or depressed 顶针位凹凸

elephant skin皱皮

entrapped slag；slag inclusion 夹渣

filling to excess 多料

flow mark 流痕/波纹 flow line

incomplete filling 缺料

incorrect casting form 形状不合格

indentation 印痕/凹痕

internal quality of casting 铸件内在质量

micro-shrinkage；porosity 疏松【显微疏松】

off dimension；off size 尺寸不合格

oil marks 油渍

orange peel 桔皮缺陷

out of size 尺寸不符

oxidation 氧化

partial breakage of a casting 崩料

peeling 电镀脱皮

pinhole针孔

pits 面麻

porosity 砂孔

roughness 粗糙

sand inclusion 砂眼

scratches 划痕/刮伤

shrinkage 缩水

slag 炉渣

stain 污渍

texturing 致密性

thermal shrinkage crack （on product） (产品中的)热缩裂

raised crack mark line (on product) (产品表面凸起的龟裂线)

visual quality of casting 铸件外观质量

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void 砂眼/气孔

warpage 挠曲

yellowing发黄

yield of casting 铸件合格品率

missrun 欠铸

9. 压铸件试验常用语 testing

adhesion 附着性

deflection 挠度

elastoplasticity 弹塑性

elongation 延伸率

extend 延伸

film thickness 涂膜厚度

film thickness gauge 膜厚仪

flexibility 屈曲挠性

hardness 硬度

heat impact test 热冲击试验

high humidity test 高湿测试

humidity resistance 耐湿

impact resistance 抗冲击力

impact strength 冲击性

measuring adhesion by tape test 胶带附着力测试

neutral salt-spray NSS test 中性盐雾

residual stress 残余应力

spraying viscosity 喷涂粘度

strengthen 加强、巩固

tension 拉紧、张力

viscosity 粘度

water resistance 耐水性

yield strength 屈服强度

mechanical property 力学性能 chemical analysis 化学成份

10.测量工具常用语 measurement and gauge

Altitude gauge 高度仪

average 平均值

Block Gauge 块规

Bore Gauge 孔规

Clearance gauge 塞尺/间隙规

CMM 三坐标测试仪

Depth Micrometer 深度千分尺

Digital caliper 电子卡尺

Digital Height Gauge 数字高度测量仪

durometer/hardness meter 硬度计

Electric/digital Balance 电子称

Electroplating 电镀厚度测试仪

equipment variation 设备变差

gage repeatability and reproducibility report 量具的R&R重复性和再现性报告

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go-no-go gauge “过” -- “不过” 验规 通-止规

HRC/HV Hardness Tester 洛/维氏硬度仪 Rockwell testing

impact tester 冲击仪

Inside/outer Micrometer 内/外径千分尺

measurement unit analysis 测量设备分析

Micrometer Calipers 千分卡尺

Microscope 显微镜 metallographic microscope 金相显微镜

Multimeter 万用表 electric universal testing 电子万能试验机

normal distribution curve 正态分布曲线

number of parts 零件数量

number of trials 实验次数

one range 单极差

part variation 零件变差

pin gauge 针规

Plug gage 塞规

Projector 投影仪 Optical image 光学影像测量仪

range 公差带

range control chart 极差控制图

repeatability 重复性

reproducibility再现性

Ring Gauge 环规

spectrometer 光谱仪

Thermometer 温度计

Thread Gauge 螺纹规

thread plug gage螺纹塞规

Torque Meter 力矩计

total variation 总变差

Twisting Meter 转 扭 力仪

Vernier Caliper 游标卡尺

viscosimeter 粘度计

visual check 目测

witness mark (测量)参考(标)点

endoscope 内窥镜

11. 形位公差常用语 tolerance

angularity 倾斜度 角度

aperture 孔径

basic dimension 基本尺寸

basic size 基本尺寸

c/c =between centers 中心距

centricity中心

circular runout 圆跳动

circularity 圆度 roundness

concentricity 同轴度 同心度

conical 圆锥形的

coordinate data 坐标数据

coordinate dimensioning 坐标尺寸

cylindricity 圆柱度

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datum/feature/point/line/ plane/axis 基准/特征/点/线/平面/轴线

deviation偏差

diameter/radius 直径/半径

draft angle 拔模斜度

ellipse 椭圆

excentricity 偏心距（率）

flatness 平面度

geometric dimensioning 几何尺寸

fit/clearance fit/interference fit/ transition fits 配合/间隙配合/过盈配合/过渡配合

M/LMC=maximum/least material condition 最大/小材料状态

nominal diameter 公称直径

oblong 长方形

oblong hole 椭圆孔

ovality 圆锥度（变形）

parallelism 平行度

perpendicularity 垂直度

position 位置度

profile of a line 线轮廓度

profile of a surface 面轮廓度

reference frame 坐标系

right angle 直角

rounds/fillets draft 外圆角/内圆角拔模斜度

square 正方形

standard/ precision tolerance 标准/精度公差

straightness 直线度

symmetry 对称度

theoretical size 理论正确尺寸

thickness厚度

tolerance/value 公差/值

top/side/ end view 顶/测/端视图

total runout 全跳动

unilateral/bilateral tolerance 单/双边公差

upper/lower deviation 上/下偏差

12.包装和包装材料 package

bar code 条形码

blister plate/PVC tray 吸塑罩

bubble bag 气泡袋

closed /sealed poly bag 封口胶袋

corrugated cardboard/sheet波纹隔板

corrugated egg-crate carton 瓦楞蛋格卡通箱

foam bag 珍珠棉袋

forktruck 叉车

GW gross weight /NW net weight 毛/凈重

If wooden pallet, the certificate of disinfection for pallet

熏蒸证明

in egg tray with carton packages 卡通箱及其蛋格

item/ sales consumer pack 单件装

如果是木制卡板要有卡板消毒9

label 包装标识

logo polybag 有唛胶袋

multipack 多件装

outside dimensions 长x宽x高 length x width x height 外部尺寸

packaging materials 包装材料

packaging strapping/PP-straps包装带

pad separator; clapboard; partition board/sheet 隔板

pallet 卡板

plastic container 胶箱

shrinkage package 吸塑包装

single/double/3 regular slotted carton/box 单/双/三坑纸箱

styrofoam 聚苯乙烯泡沫塑料 白色泡沫

tissue papper 拷贝纸

transparent plastic film circle the pallet/stretch poly wrap 透明膜 保鲜纸

unitload pallet 整卡装

wrappage 包装材料

13.生产控制计划 production control

control plan 控制计划

core team 核心小组

date Rev. 日期 修订

date orig. 日期 编制

each batch 每批

Inform line/team leader/ supervisor/manager to shut down and recheck 通知生产拉/组长/主管/经理，停机再检查

machine adjustment 调机

machine, device, jig, tools for Mfg. 生产工艺装备

material identification 物料标识

mounting die 安装模具

mounting die inspection sheet 模具安装检查清单

once every operation每次开机

part /process number 零件/过程编号

part name/description 零件名称/描述

pre-launch 试生产

process 过程

process name/operation description 过程名称/操作描述

reaction plan 反应计划

refer to CP 参考控制计划

14.优质浇口设计七步法 gate design

优质浇口设计七步法

The Seven Steps To A Quality Gating Design

第一步确定铸件质量等级。这样就设定了浇口设计目标。没有充分了解客户对此零件的所有要求就不可能设计出良好的浇口体系。

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Step 1. Determine the casting quality levels. This sets the goals for the gate

design. It is not possible to design a good gating system without knowing as intimately

as possible all the customer requirements for this part.

第二步根据质量等级确定工艺限制。意思是说与浇口设计互相影响的工艺因素的等级在确定时要考虑客户所提供的质量等级。工艺因素在浇口设计中不是独立的，而必须考虑浇口的设计效果。

Step 2. Define the process limits based on the quality levels. This means that

the levels for the process factors that interact with the gate design will be defined in

consideration of the quality levels provided by the customer. The process factors are

not independent of the gate design, and must be considered in the gate design effort.

第三步 PQ2分析计算。一旦把工艺限制确定下来，就可以使用PQ2 计算法来决定之后计算的浇口面积。也可以用来确定所选的操作条件, 以及特别浇口设计这样一个操作变量所允许的范围。也再次说明操作条件不是浇口设计中独立存在的。

Step 3. Run the PQ2 calculations. Once the process limits are set, then the PQ2

calculations can be run to determine the gate area for later calculations, and also to

define the selected operating conditions and the allowable range for the operating

variables for this particular gate design. Again, the operating conditions are not

independent of the gate design.

第四步 确定流型和浇口位置。这是基于早期开发的质量考虑。开发出的流型要与铸件的质量要求相一致，而且要设定浇口的入水位才可以开发出流型 可以尽量多地利用零件的外观 。

Step 4. Define the flow pattern and the gate locations. This is based on the

quality considerations developed earlier. The flow pattern is developed to match the

quality needs of the casting, and the gate entrances are set to develop the flow pattern

as much as can be done with the part configuration .

第五步 设计浇口。浇口设计要设定浇口的位置和形状。这种设计特别用来产生先前步骤确定的流型。

Step 5. Design the gates. The gate design will set the location and the shape of the

gates. This design is developed specifically to generate the flow pattern determined in

the previous steps.

第六步 设计横浇道系统。开发横浇道系统的形状，它必须支持在第五步中开发出的浇口设计。如果需要的话，可以使用模拟软件 然而，在没有作第1-5步的情况下不应使用模拟，特别是第1-3步 。

Step 6. Design the runner system. Develop the shape of the runner system, which

must support the gate design developed in step 5. If needed, simulation software is

used at this point simulation should NOT be used without doing steps 1-5, and

especially steps 1-3 , however.

第七步 设计排气和溢流系统。要得到优质的铸件，整个系统的这一部分是非常重要的，而且在设计浇注系统时应视为同样优先考虑的事和值得注意的事项。 Design the Step 7. Vent and

overflow system. This part of the system is essential to achieving quality castings,

and should be given the same priority and attention as designing the gating system.

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