Indradrive 系列 故障代码

Error Messages

F9001 Error internal function call.

F9002 Error internal RTOS function call

F9003 Watchdog

F9004 Hardware trap

F8000 Fatal hardware error

F8010 Autom. commutation: Max. motion range when moving back

F8011 Commutation offset could not be determined

F8012 Autom. commutation: Max. motion range

F8013 Automatic commutation: Current too low

F8014 Automatic commutation: Overcurrent

F8015 Automatic commutation: Timeout

F8016 Automatic commutation: Iteration without result

F8017 Automatic commutation: Incorrect commutation adjustment

F8018 Device overtemperature shutdown

F8022 Enc. 1: Enc. signals incorr. (can be cleared in ph. 2)

F8023 Error mechanical link of encoder or motor connection

F8025 Overvoltage in power section

F8027 Safe torque off while drive enabled

F8028 Overcurrent in power section

F8030 Safe stop 1 while drive enabled

F8042 Encoder 2 error: Signal amplitude incorrect

F8057 Device overload shutdown

F8060 Overcurrent in power section

F8064 Interruption of motor phase

F8067 Synchronization PWM-Timer wrong

F8069 +/-15Volt DC error

F8070 +24Volt DC error

F8076 Error in error angle loop

F8078 Speed loop error.

F8079 Velocity limit value exceeded

F8091 Power section defective

F8100 Error when initializing the parameter handling

F8102 Error when initializing power section

F8118 Invalid power section/firmware combination

F8120 Invalid control section/firmware combination

F8122 Control section defective

F8129 Incorrect optional module firmware

F8130 Firmware of option 2 of safety technology defective

F8133 Error when checking interrupting circuits

F8134 SBS: Fatal error

F8135 SMD: Velocity exceeded

F8140 Fatal CCD error.

F8201 Safety command for basic initialization incorrect

F8203 Safety technology configuration parameter invalid

F8813 Connection error mains choke

F8830 Power section error

F8838 Overcurrent external braking resistor

F7010 Safely-limited increment exceeded

F7011 Safely-monitored position, exceeded in pos. Direction

F7012 Safely-monitored position, exceeded in neg. Direction

F7013 Safely-limited speed exceeded

F7020 Safe maximum speed exceeded

F7021 Safely-limited position exceeded

F7030 Position window Safe stop 2 exceeded

F7031 Incorrect direction of motion

F7040 Validation error parameterized - effective threshold

F7041 Actual position value validation error

F7042 Validation error of safe operation mode

F7043 Error of output stage interlock

F7050 Time for stopping process exceeded

8.3.15 F7051 Safely-monitored

159

8.4 Travel Range Errors (F6xxx)........................................................................................... 161

8.4.1 Behavior in the Case of Travel

161

8.4.2 F6010 PLC 162

8.4.3 F6024 Maximum braking 163

8.4.4 F6028 Position limit value exceeded (overflow)................................................... 164

8.4.5 F6029 Positive position limit

164

8.4.6 F6030 Negative position limit

. 165

8.4.7 166

8.4.8 F6042 Both travel range limit switches

167

8.4.9 F6043 Positive travel range limit switch

. 167

8.4.10 F6044 Negative travel range limit switch

168

8.4.11 F6140 CCD slave error (emergency

halt)............................................................................ 169

8.5 Interface Errors (F4xxx)......................................................................................... 169

8.5.1 Behavior in the Case of Interface Errors .............................................................. 169

8.5.2 F4001 Sync 170

8.5.3 F4002 RTD . 171

8.5.4 F4003 Invalid communication 172

8.5.5 F4004 Error during 172

8.5.6 F4005 Error during 173

8.5.7 F4006 Phase switching without 173

8.5.8 F4009 173

8.5.9 F4012 Incorrect I/ 175

8.5.10 F4016 PLC double real-time . 176

8.5.11 F4017 S-III: Incorrect sequence during

176

8.5.12 177

8.5.13 F4140 CCD 178

8.6 Non-Fatal Safety Technology Errors (F3xxx)..................................................... 178

8.6.1 Behavior in the Case of Non-Fatal Safety Technology

178

8.6.2 F3111 Refer. missing when selecting safety related end

179

8.6.3 F3112 Safe 179

8.6.4 F3115 Brake check time 181

Troubleshooting Guide | Rexroth IndraDrive Electric Drives

and Controls

I Bosch Rexroth AG VII/XXII

Table of Contents

Page

8.6.5 F3116 Nominal load torque of holding system

182

8.6.6 F3117 Actual position values

182

8.6.7 F3122 SBS: . 183

8.6.8 F3123 SBS: Brake 184

8.6.9 F3130 Error when checking 185

8.6.10 F3131 Error when checking acknowledgment

185

8.6.11 F3132 Error when checking diagnostic output

186

8.6.12 F3133 Error when checking

187

8.6.13 F3134 Dynamization time

188

8.6.14 F3135 Dynamization pulse

189

8.6.15 F3140 Safety parameters .

192

8.6.16 F3141 Selection 192

8.6.17 F3142 Activation time of enabling control

193

8.6.18 F3143 Safety command for clearing

194

8.6.19 F3144 Incorrect

195

8.6.20 F3145 Error when unlocking the

196

8.6.21 F3146 System error 197

8.6.22 F3147 System error 198

8.6.23 F3150 Safety command for system

199

8.6.24 F3151 Safety command for system

200

8.6.25 F3152 Incorrect backup of safety .

201

8.6.26 F3160 Communication error of 202

8.7 Non-Fatal Errors (F2xxx).......................................................................................... 202

8.7.1 Behavior in the Case of 202

8.7.2 F2002 Encoder assignment not allowed for

. 203

8.7.3 F2003 Motion 203

8.7.4 F2004 Error 204

8.7.5 F2005 Cam 205

8.7.6 F2006 MMC 206

8.7.7 F2007 Switching to non-initialized operation

206

8.7.8 F2008 RL The motor type 207

8.7.9 F2009 PL Load parameter 208

8.7.10 F2010 Error when initializing digital I/O (-> S-0-

0423)................................................ 209

8.7.11 F2011 PLC - Error no. 1...................................................................................... 210

8.7.12 F2012 PLC - Error no. 2...................................................................................... 210

8.7.13 F2013 PLC - Error no. 3................................................................................ 211

8.7.14 F2014 PLC - Error no. 4.................................................................................... 211

8.7.15 F2018 Device .

211

8.7.16 F2019 Motor

212

8.7.17 F2021 Motor temperature

213

8.7.18 F2022 Device temperature

214

8.7.19 F2025 Drive not ready 214

8.7.20 F2026 Undervoltage in

215

8.7.21 F2027 Excessive oscillation in 216

8.7.22 F2028 216

8.7.23 F2031 Encoder 1 error: Signal amplitude

217

VIII/XXII Bosch Rexroth AG | Electric Drives

and Controls

Rexroth IndraDrive | Troubleshooting Guide

Table of Contents

Page

8.7.24 F2032 Validation error during commutation fine

217

8.7.25 F2033 External power supply X10

218

8.7.26 F2036 Excessive position

219

8.7.27 F2037 Excessive position command

220

8.7.28 F2039 Maximum acceleration

220

8.7.29 F2040 Device overtemperature 2

. 221

8.7.30 F2042 Encoder 2: Encoder

222

8.7.31 F2043 Measuring encoder: Encoder signals

222

8.7.32 F2044 External power supply

223

8.7.33 F2048 Low

224

8.7.34 F2050 Overflow of target position preset

225

8.7.35 F2051 No sequential block in target position preset

. 225

8.7.36 F2053 Incr. encoder emulator: Pulse frequency too

226

8.7.37 F2054 Incr. encoder emulator: Hardware

. 226

8.7.38 F2055 External power supply dig. I/

227

8.7.39 F2057 Target position out of travel

227

8.7.40 F2058 Internal overflow by positioning

228

8.7.41 F2059 Incorrect command value direction when

229

8.7.42 F2063 Internal overflow master axis

230

8.7.43 F2064 Incorrect cmd value direction master axis

230

8.7.44 F2067 Synchronization to master communication

231

8.7.45 F2068 . 231

8.7.46 F2069 Error when releasing the motor holding

232

8.7.47 F2074 Actual pos. value 1 outside absolute encoder

232

8.7.48 F2075 Actual pos. value 2 outside absolute encoder

233

8.7.49 F2076 Actual pos. value 3 outside absolute encoder

234

8.7.50 F2077 Current measurement trim

235

8.7.51 F2086 Error

236

8.7.52 F2087 Module group communication

236

8.7.53 F2100 Incorrect access to command value

237

8.7.54 F2101 It was impossible to

237

8.7.55 F2102 It was impossible to address I2C

238

8.7.56 F2103 It was impossible to address EnDat

238

8.7.57 F2104 Commutation

239

8.7.58 F2105 It was impossible to address Hiperface

239

8.7.59 F2110 Error in non-cyclical data communic. of power

240

8.7.60 F2120 MMC: Defective or missing, .

240

8.7.61 F2121 MMC: Incorrect data or file,

241

8.7.62 F2122 MMC: Incorrect IBF file,

241

8.7.63 F2123 Retain data .

242

8.7.64 F2124 MMC: Saving too slowly,

243

8.7.65 F2130 Error comfort

243

8.7.66 F2140 CCD 243

8.7.67 F2150 MLD motion function

244

8.7.68 F2174 Loss of motor

244

8.7.69 F2175 Loss of optional encoder

. 245

Troubleshooting Guide | Rexroth IndraDrive Electric Drives

and Controls

| Bosch Rexroth AG IX/XXII

Table of Contents

Page

8.7.70 F2176 Loss of measuring

246

8.7.71 F2177 Modulo limitation error of motor

. 246

8.7.72 F2178 Modulo limitation error of optional

247

8.7.73 F2179 Modulo limitation error of measuring

247

8.7.74 F2190 Incorrect

248

8.7.75 F2260 Command current

249

8.7.76 F2270 Analog input 1 or 2,

249

8.7.77 F2802 PLL is

250

8.7.78 F2814 Undervoltage

250

8.7.79 F2815 Overvoltage

251

8.7.80 F2816 Softstart fault power

251

8.7.81 F2817 Overvoltage in .

251

8.7.82 F2818 252

8.7.83 F2819 253

8.7.84 F2820 Braking

253

8.7.85 F2821 Error in control of braking

254

8.7.86 F2825 Switch-on threshold braking resistor too

255

8.7.87 F2833 Ground fault in

255

8.7.88 F2834 Contactor 256

8.7.89 F2835 Mains contactor . 256

8.7.90 F2836 DC bus balancing monitor

. 257

8.7.91 F2837 Contactor

257

8.7.92 F2840 Error

257

8.7.93 F2860 Overcurrent in mains-side

258

8.7.94 F2890 Invalid 259

8.7.95 F2891 Incorrect 259

8.7.96 F2892 Hardware variant

259

8.8 SERCOS Error Codes / Error Messages of Serial

259

9 Warnings (Exxxx)............................................................................. 263

9.1 Fatal Warnings (E8xxx).................................................................................................. 263

9.1.1 Behavior in the Case of 263

9.1.2 E8025 Overvoltage in

263

9.1.3 E8026 Undervoltage in .

264

9.1.4 E8027 Safe torque off while

265

9.1.5 E8028 Overcurrent in

265

9.1.6 E8029 Positive position

266

9.1.7 E8030 Negative position

267

9.1.8 268

9.1.9 E8040 Torque/force actual value

268

9.1.10 E8041 Current 269

9.1.11 E8042 Both travel range limit

269

9.1.12 E8043 Positive travel range limit

270

9.1.13 E8044 Negative travel range limit switch

271

9.1.14 E8055 Motor overload, current limit

271

9.1.15 E8057 Device overload, current

272

X/XXII Bosch Rexroth AG | Electric Drives

and Controls

Rexroth IndraDrive | Troubleshooting Guide

Table of Contents

Page

9.1.16 E8058 Drive system not

273

9.1.17 E8260 Torque/force command

273

ready

value

for

limit

9.1.18 E8802 PLL is 274

9.1.19 E8814 Undervoltage 275

9.1.20 E8815 Overvoltage 275

9.1.21 E8818 276

9.1.22 E8819 . 276

9.2 Warnings of . 277

9.2.1 E4001 Double MST 277

9.2.2 E4002 Double MDT 278

9.2.3 E4005 No command value input via master

279

9.2.4 E4007 SERCOS III: Consumer connection

280

9.2.5 E4008 Invalid addressing command value data container

A........................................................... 280

9.2.6 E4009 Invalid addressing actual value data container

A................................................................. 281

9.2.7 E4010 Slave not scanned or .

281

9.2.8 E4012 Maximum number of CCD slaves

. 282

9.2.9 E4013 Incorrect . 282

9.2.10 E4014 Incorrect phase switch of

283

9.3 Possible Warnings When Operating Safety Technology

(E3xxx)....................................................... 283

9.3.1 Behavior in Case a Safety Technology Warning

. 283

9.3.2 E3100 Error when checking

284

9.3.3 E3101 Error when checking acknowledgment

284

9.3.4 E3102 Actual position values

285

9.3.5 E3103 285

9.3.6 E3104 Safety parameters

286

9.3.7 E3105 Validation error of safe

286

9.3.8 E3106 System error . 287

9.3.9 E3107 Safe 287

9.3.10 E3108 Safely-monitored deceleration

288

9.3.11 E3110 Time interval of forced dynamization

289

9.3.12 E3115 Prewarning, end of brake check time

289

9.3.13 E3116 Nominal load torque of holding system

290

9.4 Non-Fatal Warnings (E2xxx).......................................................................................... 290

9.4.1 Behavior in Case a Non-Fatal 290

9.4.2 E2010 Position control with encoder 2

291

9.4.3 E2011 PLC - Warning no. 1................................................................................... 291

9.4.4 E2012 PLC - Warning no. 2........................................................................................ 291

9.4.5 E2013 PLC - Warning no. 3................................................................................... 292

9.4.6 E2014 PLC - Warning no. 4......................................................................................... 292

9.4.7 E2021 Motor temperature outside of measuring

292

9.4.8 E2026 Undervoltage in 293

9.4.9 E2040 Device overtemperature .

294

9.4.10 E2047 Interpolation velocity = 0............................................................................... 294

9.4.11 E2048 Interpolation acceleration = 0.........................................................................

295

9.4.12 E2049 Positioning velocity >= . 296

9.4.13 E2050 Device overtemp. 297

Troubleshooting Guide | Rexroth IndraDrive Electric Drives

and Controls

| Bosch Rexroth AG XI/XXII

Table of Contents

Page

9.4.14 E2051 Motor overtemp.

298

9.4.15 E2053 Target position out of

298

9.4.16 E2054 300

9.4.17 E2055 Feedrate override S-0-0108 = 0.............................................................................

300

9.4.18 E2056 Torque limit = 0.............................................................................................. 301

9.4.19 E2058 Selected positioning block has not been

302

9.4.20 E2059 Velocity command value

302

9.4.21 E2061 Device

303

9.4.22 E2063 Velocity command value >

304

9.4.23 E2064 Target position out of num.

304

9.4.24 E2069 Holding brake torque

305

9.4.25 E2070 Acceleration

306

9.4.26 E2074 Encoder 1: Encoder

306

9.4.27 E2075 Encoder 2: Encoder

307

9.4.28 E2076 Measuring encoder: Encoder signals

308

9.4.29 E2077 Absolute encoder monitoring, motor encoder (encoder

alarm)............................................ 308

9.4.30 E2078 Absolute encoder monitoring, opt. encoder (encoder

alarm)............................................... 309

9.4.31 E2079 Absolute enc. monitoring, measuring encoder (encoder

alarm).......................................... 309

9.4.32 E2086 Prewarning supply module

310

9.4.33 E2092 Internal .

310

9.4.34 E2100 Positioning velocity of master axis generator too

311

9.4.35 E2101 Acceleration of master axis generator is

312

9.4.36 E2140 CCD error 312

9.4.37 E2270 Analog input 1 or 2,

312

9.4.38 E2802 HW control of .

313

9.4.39 E2810 Drive system not ready for

. 314

9.4.40 E2814 Undervoltage

314

9.4.41 E2816 Undervoltage in

314

9.4.42 E2818 315

9.4.43 E2819 315

9.4.44 E2820 Braking resistor

316

9.4.45 E2829 Not ready for

316